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Clay soil improvement project, 50' by 50' garden

1965 Views 27 Replies 14 Participants Last post by  Poultryguy
3
Howdy,

We have Bolar Clay Loam over Caliche (what Texans call old limestone). Our soil tested at 7.4 pH, and was only a few inches deep before hitting the Caliche hardpan. We needed more soil depth and lower pH. So I decided to import loam from lower on the land where it accumulates, and incorporate sulfur pastilles. I can run heavy equipment, we own a 1 ton dually pickup, and we have some money, so I hatched this plan.

First we laid down used railroad ties on the lower sides of the garden plot to prevent erosion, and staked them in place with fence posts. We get infrequent heavy rain in Texas, more on that later. I rented a 4 ton excavator and a dump trailer. The trailer can haul 8 tons but will only dump about 6.5, if it's rear-loaded. Front-loaded, only 5. (safety disclaimer: never go over 5mph or on public roads with a trailer that is not correctly balanced, which is front-loaded. A rear-heavy trailer is unstable and dangerous at any speed)

We dug out about 40 tons of good loam from a low area on the land, turning that into a little rain pond. I spread that over the garden area. Then I got three loads of granite manufactured sand from a quarry and tailgated it onto the garden. That's 15 tons, plus another couple we'd brought in previously by pickup loads.

I spread Disper-Sul 97% pastilles at 40lbs/1000 sqft, then tilled it all up down about 6-8". The pastilles take weeks to break down and only start at 70F, so I got a little sulfur powder too for top dressing. We also brought in a ton of dairy cow manure, composted.

The sand content was a bit high, and the sand not silty enough, or so I thought. Watering starter potatoes, the water runs in easily I worried that I'd put in too much sand ... until yesterday. We had 3.5" of rain in a few hours. We got some puddling, but no significant erosion. Now I'm glad I put in that much sand. The worst case scenario would be a Texas gully washer removing a bunch of our soil out into the field.

Our current project is to add organic matter. My wife is a master gardener and is working on that. She has some kugelculture going on as well as other trendy methods.

In general, the project was a success, and cost less than $1000. I would recommend it if you have heavy clay soil. The sand is a permanent partial solution. Other methods are still necessary, but you'll never have that heavy sticky clay to deal with again. We used our own soil and the labor was a family effort, reducing costs dramatically. Renting an excavator costs about $275/day out here, probably more if you're near urban blight. The dump trailer was $150/day. And you need a 1 ton pickup to haul that big an excavator. In some nanny states like CA you may need a truck driver license. Pickups can be rented too.

Following are a few pics at various stages.

Today after the big rains


Before the big rains

Just the railroad ties and a ton or so of sand so far
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That is incredibly wonderful!
Thank you thank you, now let me add that one should NEVER rent a Club Cadet tiller. Ask my aching back why....
They are TroyBilt copies, but only in appearance.
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Keep rototilling at every chance you get before and after gardening season. Till when the soil is dry. The reason I suggest this is that it is difficult to blend soils uniformly without the use of a cement mixer or pug mill.

Adding sulfur to an alkaline soil will reduce its pH. One has to remember that the acidification process is a microbiological process and thus, only occurs when the soil is warm and may take many months for adequate acidification.
Thank you. That info was just passed to me by another helpful forum member too. In fact, it spurred me to post the whole story. My wife doesn't believe in annual rototilling. She be da boss on that topic. She just cultivates the top few inches.
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I drove a bit longer to a Lampasas rental business for a lower rate on a newer excavator. For the dump trailer I lucked out, our local rental yard had just put two new ones into service. Not beat up yet. Didja know Agrilife will analyze your soil for a very low fee?
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That's 400 yards away from the well, house, shop, etc.
I'm not the boss of the garden. The CEO is my wife. She wants it by the house. So let it be written. So let it be done.
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I mentioned on another site that I was going to mix sand to some clay soil. someone said, don't do it. that is the formula for bricks.. so I didn't do it..
SNIP
You have been misinformed by the internet. The core materials used for producing bricks are indeed sand, fly ash and lime. But these materials then go through a chemical process where they are molded under heat and pressure. I doubt you'll do that to your soil.

Sand helps break up clay and is useful in conjunction with organic matter. The more fine the sand, the better.
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I trucked in 40 tons of clay loam and 15 tons of granite sand (rototilled it together with sulfur pellets). With your calculations is that 55 tons of sandy clay loam? If we had a river quarry within an hour I woulda gone there. But 'round these parts it's granite or limestone, period.

I know we still need a lot more organic matter. Wife has started lasagna piles already.
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