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Clay soil improvement project, 50' by 50' garden

1967 Views 27 Replies 14 Participants Last post by  Poultryguy
3
Howdy,

We have Bolar Clay Loam over Caliche (what Texans call old limestone). Our soil tested at 7.4 pH, and was only a few inches deep before hitting the Caliche hardpan. We needed more soil depth and lower pH. So I decided to import loam from lower on the land where it accumulates, and incorporate sulfur pastilles. I can run heavy equipment, we own a 1 ton dually pickup, and we have some money, so I hatched this plan.

First we laid down used railroad ties on the lower sides of the garden plot to prevent erosion, and staked them in place with fence posts. We get infrequent heavy rain in Texas, more on that later. I rented a 4 ton excavator and a dump trailer. The trailer can haul 8 tons but will only dump about 6.5, if it's rear-loaded. Front-loaded, only 5. (safety disclaimer: never go over 5mph or on public roads with a trailer that is not correctly balanced, which is front-loaded. A rear-heavy trailer is unstable and dangerous at any speed)

We dug out about 40 tons of good loam from a low area on the land, turning that into a little rain pond. I spread that over the garden area. Then I got three loads of granite manufactured sand from a quarry and tailgated it onto the garden. That's 15 tons, plus another couple we'd brought in previously by pickup loads.

I spread Disper-Sul 97% pastilles at 40lbs/1000 sqft, then tilled it all up down about 6-8". The pastilles take weeks to break down and only start at 70F, so I got a little sulfur powder too for top dressing. We also brought in a ton of dairy cow manure, composted.

The sand content was a bit high, and the sand not silty enough, or so I thought. Watering starter potatoes, the water runs in easily I worried that I'd put in too much sand ... until yesterday. We had 3.5" of rain in a few hours. We got some puddling, but no significant erosion. Now I'm glad I put in that much sand. The worst case scenario would be a Texas gully washer removing a bunch of our soil out into the field.

Our current project is to add organic matter. My wife is a master gardener and is working on that. She has some kugelculture going on as well as other trendy methods.

In general, the project was a success, and cost less than $1000. I would recommend it if you have heavy clay soil. The sand is a permanent partial solution. Other methods are still necessary, but you'll never have that heavy sticky clay to deal with again. We used our own soil and the labor was a family effort, reducing costs dramatically. Renting an excavator costs about $275/day out here, probably more if you're near urban blight. The dump trailer was $150/day. And you need a 1 ton pickup to haul that big an excavator. In some nanny states like CA you may need a truck driver license. Pickups can be rented too.

Following are a few pics at various stages.

Today after the big rains


Before the big rains

Just the railroad ties and a ton or so of sand so far
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That is incredibly wonderful!
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That is incredibly wonderful!
Thank you thank you, now let me add that one should NEVER rent a Club Cadet tiller. Ask my aching back why....
They are TroyBilt copies, but only in appearance.
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Keep rototilling at every chance you get before and after gardening season. Till when the soil is dry. The reason I suggest this is that it is difficult to blend soils uniformly without the use of a cement mixer or pug mill.

Adding sulfur to an alkaline soil will reduce its pH. One has to remember that the acidification process is a microbiological process and thus, only occurs when the soil is warm and may take many months for adequate acidification.
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Keep rototilling at every chance you get before and after gardening season. Till when the soil is dry. The reason I suggest this is that it is difficult to blend soils uniformly without the use of a cement mixer or pug mill.

Adding sulfur to an alkaline soil will reduce its pH. One has to remember that the acidification process is a microbiological process and thus, only occurs when the soil is warm and may take many months for adequate acidification.
Thank you. That info was just passed to me by another helpful forum member too. In fact, it spurred me to post the whole story. My wife doesn't believe in annual rototilling. She be da boss on that topic. She just cultivates the top few inches.
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A very satisfied post and project. Keep building the soil and adding layers to your excellent skills, knowledge and follow through. I like the happy works space that your are investing in. Looks nice.
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Thank you. That info was just passed to me by another helpful forum member too. In fact, it spurred me to post the whole story. My wife doesn't believe in annual rototilling. She be da boss on that topic. She just cultivates the top few inches.
I understand, we do a no-till garden in most years. Of course, we have never needed to manufacture a uniformly-blended soil for our garden either.
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What's a pug mill? I have visions of smush faced dogs digging in the garden.
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Howdy,

We have Bolar Clay Loam over Caliche (what Texans call old limestone). Our soil tested at 7.4 pH, and was only a few inches deep before hitting the Caliche hardpan. We needed more soil depth and lower pH. So I decided to import loam from lower on the land where it accumulates, and incorporate sulfur pastilles. I can run heavy equipment, we own a 1 ton dually pickup, and we have some money, so I hatched this plan.

First we laid down used railroad ties on the lower sides of the garden plot to prevent erosion, and staked them in place with fence posts. We get infrequent heavy rain in Texas, more on that later. I rented a 4 ton excavator and a dump trailer. The trailer can haul 8 tons but will only dump about 6.5, if it's rear-loaded. Front-loaded, only 5. (safety disclaimer: never go over 5mph or on public roads with a trailer that is not correctly balanced, which is front-loaded. A rear-heavy trailer is unstable and dangerous at any speed)

We dug out about 40 tons of good loam from a low area on the land, turning that into a little rain pond. I spread that over the garden area. Then I got three loads of granite manufactured sand from a quarry and tailgated it onto the garden. That's 15 tons, plus another couple we'd brought in previously by pickup loads.

I spread Disper-Sul 97% pastilles at 40lbs/1000 sqft, then tilled it all up down about 6-8". The pastilles take weeks to break down and only start at 70F, so I got a little sulfur powder too for top dressing. We also brought in a ton of dairy cow manure, composted.

The sand content was a bit high, and the sand not silty enough, or so I thought. Watering starter potatoes, the water runs in easily I worried that I'd put in too much sand ... until yesterday. We had 3.5" of rain in a few hours. We got some puddling, but no significant erosion. Now I'm glad I put in that much sand. The worst case scenario would be a Texas gully washer removing a bunch of our soil out into the field.

Our current project is to add organic matter. My wife is a master gardener and is working on that. She has some kugelculture going on as well as other trendy methods.

In general, the project was a success, and cost less than $1000. I would recommend it if you have heavy clay soil. The sand is a permanent partial solution. Other methods are still necessary, but you'll never have that heavy sticky clay to deal with again. We used our own soil and the labor was a family effort, reducing costs dramatically. Renting an excavator costs about $275/day out here, probably more if you're near urban blight. The dump trailer was $150/day. And you need a 1 ton pickup to haul that big an excavator. In some nanny states like CA you may need a truck driver license. Pickups can be rented too.

Following are a few pics at various stages.

Today after the big rains


Before the big rains

Just the railroad ties and a ton or so of sand so far
It looks great! Where did you rent the excavator and dump trailer? Sounds like you have the same type land as me.
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I drove a bit longer to a Lampasas rental business for a lower rate on a newer excavator. For the dump trailer I lucked out, our local rental yard had just put two new ones into service. Not beat up yet. Didja know Agrilife will analyze your soil for a very low fee?
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Why didn’t you just put the garden where the dirt was ?
That's 400 yards away from the well, house, shop, etc.
Agrilife is who did our testing too through the local county extension agent.
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That's 400 yards away from the well, house, shop, etc.
Sounds just right .....
I'm not the boss of the garden. The CEO is my wife. She wants it by the house. So let it be written. So let it be done.
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I'm with your wife. Out of sight, out of mind, especially if you're just grabbing something for lunch/dinner and you have a million other things to do rather than take a nature hike out to get it.

Good husband ;)
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I'm not the boss of the garden. The CEO is my wife. She wants it by the house. So let it be written. So let it be do.
I understand....I so very understand
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Man, you must be really hungry for a vine-ripened tomato.

geo
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Man, you must be really hungry for a vine-ripened tomato.

geo
Man, you must of missed all the times "wife" was mentioned in his posts.
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What's a pug mill?
It's a soil mixing machine that comes in assorted sizes, depending on how much you need to produce.

You feed the assorted ingredients into one end and get a homogeneous mix out the other in a very short time.
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