
03/07/10, 12:00 PM
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Join Date: May 2002
Location: Back in the USSR
Posts: 9,948
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I've used a Rubbermaid stock tank to build a water filter. The 70 gal. size has tapered sides with two internal steps in the sides. The steps can be used to support a plate to support the filter media. I used an upflow design meaning the water was directed to the bottom of the tank through a long tube which also served to oxygnate the water. I was removing fish "stuff" from a small pond. As the water rose to the top of the tank, I had a 3/4" thick piece of PVC sheet that served as the support plate for the media. I used lightweight aggregate (basically cooked expanded shale used as the aggregate in concrete for floors in high rises) for the filter media. After the water passed through the aggregate it passed through a drain near the top of the tank and flowed via gravity back to the pond.
You'll need to find something for the support plate. Aluminum plate would work or possibly a very heavy wire mesh. Hardware cloth is too light, I drilled over 3,000 1/8" holes in the PVC support plate. As the water rose upwards it did so at a very slow rate. That meant the fish "stuff" accumulated on the aggregate. Periodically all I had to do was shut off the pump, open the bottom drain on the tank and use a hose from the top to reverse flush the accumulated stuff into the bottom of the tank and out the drain.
You'll need something to support a fine graded sand like mason sand. Once you figure out a support plate, you can lay a piece of woven geotextile on top of that to add additional support for the sand and to prevent it from falling into the bottom of the tank. If the fabric is cut so it extends over the top of the tank, two men might be able to remove it and the sand to replenish it.
This type of filter works by lowering the velocity of the water and providing obstacles to the particles in the water. The faster the speed of water the larger the size of the particles it will move. Given a set flow of water in gallons per minute, the speed of the water will be faster in a small pipe than a larger pipe. The stock tank has a huge cross sectional area which cuts the velocity of water down dramatically. The other advantage of the stock tank is it can be inserted into a line and operated with a small elevation change between the line coming in and the line going out.
Using an upflow instead of a downflow design means gravity is also working for you.
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