Thanks for the schematic! I need a little more info if you have time. I understand the need for the minimum resistance on the earth ground.
OK
Where the word
charger is printed this is the output of the fence charger hot wire if I am reading it correctly.
Correct
I understand the choke and its location.
OK
I also understand the 16 gauge fine wire and I understand the low amperage and the high voltage output.
OK
What I do not understand is that in my own setup I have a fuse holder for a Littlefuse brand glass encased 1 amp fast blow fuse that is only a few thousandths in diameter wire inside.
Very familiar with Littelfuse. Good for many applications, marginal on something like this. The most effective placement would be in a dry area near the charger. (the SURFACE of the glass can be a conductor for lightning if it is even a little wet and dirty.) If it was anything but an electric fence, addition of MOVs would be a better solution. (An MOV would clamp on the fence bursts as well)
http://www.littelfuse.com/products/varistors.aspx
I have an air gap (homemade) that is grounded. The air gap is adjusted to a minimum space from the hot wire to ground to where the hot wire only occasionally will spark to ground through the air gap.
Good.
Yet when I get a strike the fuse blows as I expect it to do but I will still get enough power to sometimes blow the output transformer of the charger apart.
There are various possibilities.
I suspect that the ground for the fence is not bonded to the house ground. Bonding the two would help considerably. Short of that you have limited choices. You can use a disconnect switch to break all electric connection to the mains, you can attempt various forms of isolation or you can attempt to create a by-pass route around the charger.
I also get melting of the tabs from where the transformer connections are friction fitted to the circuit board. Since this damage is on the output side of the charger I interpret this to be a hit from the fence side. I also get situations where the rectifiers and the associated circuit for controlling the firing of the SCR gets knocked completely at times off the printed circuit board. These hits I interpret as incoming hits from the utility lines.
Yes and no. What you are noticing are the points where there is the greatest differential in voltage and/or current.
If you note how the electrons propagate from point of impact across the soil, you can see how the voltage potentials of the soil are different in different spots until the charges have equalized.
In your drawing am I correct that the fence hot wire is connected to the heavy pointed conductor at the top left?
Yes.
I do not have the angles arranged to exactly match what you have but I will work on trying to achieve that. Again Thanks
It should improve things, as will bonding the ground near the charger and the main house ground. Stay safe.