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  #1  
Old 10/05/10, 11:29 PM
 
Join Date: Nov 2003
Location: Fairborn, Ohio
Posts: 89
Converting Trailer Hydralics from hand to electric

I have a 10,000gvw trailer that tilts to the ground for loading. It uses a hand pump hydraulic cylinder very smiler to one used on an engine pulling crane. i want to change this over to an electric pump setup. I have my cylinder picked out and my dc pump picked out, but my question, is there a way to charge the battery from the truck without overcharging, or basically harming the truck? The truck is a 03 ford excursion with a 6.0l diesel.

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  #2  
Old 10/06/10, 01:49 AM
 
Join Date: Mar 2008
Location: Washington's Olympic Penninsula
Posts: 253
You have a few options, all have pros and cons, but the short answer is yes. Here's some search terms for you and a brief overview of the options I can think of.

Isolator: A diode based system that will allow current to flow from the alternator to both batteries but will keep them electrically isolated. You would need a "one in two out" isolator. The downside is the diode robs a volt and a half or so of the output, so traditionally they eventually harmed the batteries. Nowadays we have smart regulators that can overcome this, but you have to have everything wired correctly for that to happen.

Voltage controlled relay: A solenoid that senses charging current and parallels the batteries when such is available. Works well, you should have both batteries be identical in both size and age.

Echo charger: My favorite, essentially a small, smart charger that will give your secondary battery charging current of the appropriate level, with bulk, float, and absorption charging stages. The only downside is they are limited in output so if you are hammering the hydraulic system's battery this type may not be able to recharge it in a timely manner. If you are only using the battery intermittently and it doesn't get too discharged between uses this is probably your best choice. Depending on the model output is usually limited to 30 amps or so. I like the Balmar, Digital Duo Charge.

Hope that helps, good luck.
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Old 10/06/10, 08:52 PM
Travis in Louisiana's Avatar
Clinton, Louisiana
 
Join Date: May 2002
Location: Louisiana
Posts: 1,701
I may be way off here, but usually if you are loading something on the trailer, the trailer is hooked up to the truck. Why not run a line from the truck battery or 12 volt power supply, through a fuse, to the back bumper area of the truck and have a plug that pluges into a line from the trailer pump to run the hydraulic pump. What I am saying, is use the truck power to power the pump. You may not have to have a second battery on the trailer. Just my thoughts. Later Travis
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Old 10/08/10, 11:44 AM
mightybooboo's Avatar  
Join Date: Feb 2004
Location: So Cal Mtns
Posts: 11,301
How many amps does pump pull,that will help the voltage pro's here figure out your needs.
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